drill bit for land drilling, method using it and drill bit for drilling a well hole in terrain forma

专利摘要:
HYBRID DRILLING DRILLS HAVING INCREASED DRILLING EFFICIENCY A drill for drilling ground drilling is described, the drill having a drill body that has a central longitudinal geometric axis that defines an axial center of the drill body and configured in its upper extension for connection on a drill string; at least one primary fixed blade extending downwardly from the drill body and inwardly towards, but close to the central geometric axis of the drill bit; at least one secondary fixed blade extending radially outward from near the central geometric axis of the drill bit; a plurality of fixed cutting elements attached to the primary and secondary fixed blades; at least one drill arm attached to the drill body; and a roller cutter mounted for rotation on the drill arm; where the cutting elements fixed on at least one fixed blade extend from the center of the drill outward towards the drill gauge, but do not include a caliber cutting region, and where at least a portion of the cutter tapered roller extends (...).
公开号:BR112014011743B1
申请号:R112014011743-8
申请日:2012-11-15
公开日:2020-08-25
发明作者:Anton F. Zahradnik；Rolf C. Pessier；Mitchell A. Rothe；Don Q. Nguyen；Karlos Cepeda；Michael S. Damschen；Robert J. Buske；Johnathan Howard；Chaitanya K. Vempati
申请人:Baker Hughes Incorporated；
IPC主号:

专利说明:

[0001] [0001] This Order claims priority for U.S. provisional patent application serial number 61 / 560,083, filed on November 5, 2011, the content of which is incorporated herein in its entirety. DECLARATION CONCERNING RESEARCH OR DEVELOPMENT WITH FEDERAL SUBSIDY
[0002] [0002] Not applicable. REFERENCE TO APPENDIX
[0003] [0003] Not applicable. BACKGROUND OF THE INVENTION
[0004] [0004] Field of the Invention. The inventions exposed and taught here generally refer to ground drill bits and, more specifically, are related to improved ground drill bits having a combination of fixed cutters and rolling cutters having cutting elements associated with them , the arrangement of all of them exhibiting improved drilling efficiency, as well as the operation of these drills. DESCRIPTION OF RELATED TECHNIQUE
[0005] [0005] The present exhibition refers to systems and methods for excavating a terrain formation, such as the formation of a borehole for the purpose of oil and gas recovery, for the construction of a tunnel, or for the formation of other excavations, where the ground formation is cut, ground, pulverized, scraped, sheared, dented and / or fractured (referred to here as "cut"), as well as the apparatus used for these operations. The cutting process is a very independent process that typically integrates and considers many variables to ensure that a usable borehole is constructed. As is commonly known in the art, many variables have an interactive and cumulative effect of increasing cutting costs. These variables can include formation hardness, abrasiveness, poropressures and elastic properties of the formation itself. When drilling well holes, the hardness of the formation and a corresponding degree of drilling difficulty can increase exponentially as a function of increasing the depth of the well hole. A high percentage of costs for drilling a well is derived from independent operations that are time sensitive, that is, the longer it takes to penetrate the formation being drilled, the higher the costs. One of the most important factors affecting the cost of drilling a well hole is the rate at which the formation can be penetrated by the drill bit, which typically decreases with harder or more tenacious forming materials and the depth of the well hole in training.
[0006] [0006] There are generally two categories of modern drill bits that have evolved from over a hundred years of development and huge amounts of dollars spent on research, testing and iterative development. These are commonly known as the fixed cutter drill bit and the tapered roller drill bit. In these two primary categories, there are a wide variety of variations, with each variation designed for drilling a formation having a general range of formation properties. These two categories of drill bits generally make up the bulk of the drill bits used for drilling oil and gas wells around the world.
[0007] [0007] Each type of drill bit is commonly used where its economy in drilling is superior to the other. Tapered roller drill bits can pierce the entire hardness spectrum of rock formations. Thus, tapered roller drilling bits are generally used when encountering harder rocks, where long drill life and reasonable penetration rates are important factors in the economy of drilling. Fixed cutter drill bits, including impregnated drill bits, are typically used for drilling a wide variety of formations ranging from unconsolidated and weak rocks to medium hard rocks.
[0008] [0008] The tapered roller drill replaced the fishtail drill of the early 1900s as a more durable tool for drilling hard and abrasive formations (Hughes, 1915), but its limitations in drilling shale and other rock plastic behavior were well known. The underlying cause was a combination of chip maintenance and / or bottom spheroidization [Murray et al., 1955], which becomes progressively worse at greater depth as the well-hole pressure and mud weight increase. A spheroidization reduces the drilling efficiency of tapered roller drills to a fraction of what is observed under atmospheric conditions [Pessier, RC and Fear, MJ "Quantifying Common Drilling Problems with Mechanical Specific Energy and a Bit-Specific Coefficient of Sliding Friction", SPE Conference Paper No. 24584-MS, 1992]. Other phenomena, such as tracking and off-center maneuver, aggravate the problem. Many innovations in tapered roller drill design and hydraulics have addressed these issues, but they have only marginally improved performance [Wells and Pessier, 1993; Moffit, et al., 1992]. Fishtail or fixed-blade drills are much less affected by these problems, since they act as mechanical scrapers, which continuously scrape at the bottom of a borehole. The first prototype of a hybrid drill [Scott, 1930], which simply combines a fish tail drill and a tapered roller drill, was never commercially successful, because the fish tail or fixed blade part of the drill would wear out prematurely and large flat parts of wear would reduce the penetration rate to even less than was obtainable with the tapered roller drill only. The hybrid drill concept was revived with the introduction of PDC (polycrystalline diamond compact) drill bits for wear-resistant fixed cutters in the 1980s and a wide variety of designs were proposed and patented [Schumacher et al., 1984; Holster, et al., 1992; Tandberg, 1992; Baker 1982]. Some were tested in the field, but again with mixed results [Tandberg and Rodland, 1990], mainly due to structural deficiencies in the designs and the lack of durability of the first generation PDC cutters. Meanwhile, significant advances have been made in PDC cutter technology, and fixed blade PDC bits have replaced tapered roller bits in almost all applications, except for some for which tapered roller drills are uniquely suited. These are applications of hard, abrasive and bedding formations, complex directional drilling, and, in general, applications in which the torque requirements of a conventional PDC drill bit exceed the capabilities of a given drilling system. In these applications where the hybrid drill can substantially improve the performance of a tapered roller drill with a lower level of harmful dynamics, compared to a conventional PDC drill.
[0009] [0009] In a hybrid type drill bit, intermittent crushing of a tapered roller bit is combined with continuous shear and scraping from a fixed blade drill. The drilling mechanics characteristic of a hybrid drill can best be illustrated by a direct comparison with a tapered roller and a fixed blade drill in laboratory tests under simulated controlled well conditions [Ledgerwood, L.W. and Kelly, JL, "High Pressure Facility Re-Creates Downhole Conditions in Testing of Full Size Drill Bits", SPE article No. 91-PET-1, presented at ASME Energy-sources Technology Conference and Exhibition, New Orleans, 20 January 24, 1991]. The drilling mechanics of the different types of drill and their performance are highly dependent on the type of formation or rock, the structure and the strength.
[0010] [0010] The initial concepts of hybrid drill bits date back to the 1930s, but the development of a viable drilling tool became possible only with recent advances in compact polycrystalline diamond cutter (PDC) technology. A hybrid drill can drill shale and other formations of plastic behavior two to four times faster than a tapered roller drill, as it is more aggressive and efficient. The penetration rate of a hybrid drill responds linearly to revolutions per minute (rpm), unlike tapered roller drills, which exhibit an exponential response with an exponent less than the unit. In other words, the hybrid drill will drill significantly faster than a comparable tapered roller drill in engine applications. Another benefit is the effect of rolling cutters on drill dynamics. When compared to conventional PDC drills, the torque oscillations are as low as 50% $, and the grip / slip is reduced to a low rpm and a whirl to a high rpm. This provides the hybrid drill with a wider operating window and greatly improves tool face control in directional drilling. The hybrid drill bit is a highly specific, application-oriented drill bit for (1) traditional tapered roller applications that are of limited penetration rate (ROP), (2) large diameter PDC drill and drill bit applications. tapered roller that are of limited torque or weight on drill (WOB), (3) highly between-bed formations where high torque fluctuations can cause premature failure and limit the average operating torque, and (4) engine and / or directional applications where a higher ROP and better accumulation rates and tool face control are desired. [Pessier, R. and Damschen, M., "Hybrids Bits Offer Distinct Advantages in Selected Roller-Cone and PDC-Bit Applications", SPE Drilling & Completion, Vol. 26 (1), pp. 96-103 (March 2011)].
[0011] [0011] In the early stages of drill bit development, some ground drill bits used a combination of one or more roller cutters and one or more fixed blades. Some of these combination type drill bits are referred to as hybrid bits. Previous designs of hybrid drills, as described in U.S. Patent No. 4,343,371 to Baker, III, have been provided for rolling cutters for making most of the forming cut, especially in the center of the hole or drill. Other types of combination drills are known as "core drills", as in U.S. Patent No. 4,006,788 to Garner. Core bits typically have truncated bearing cutters that do not extend to the center of the bit and are designed to remove a core sample by drilling down, but around, a solid cylinder of the core to be removed from the hole of well generally intact for purposes of formation analysis.
[0012] [0012] Another type of hybrid drill is described in U.S. Patent No. 5,695,019 to Shamburger, Remote Window, in which the roller cutters extend almost entirely to the center. A tapered roller drill bit with a two-stage cutting action is provided. The drill bit includes at least two sets of truncated conical cutter rotatably coupled to support arms, with each cutter set rotating about a respective downward and inward geometric axis. The truncated taper cutter assemblies are either tapered or cone-shaped, with a rear face connected to a flat truncated face by tapered sides. The truncated face may or may not be parallel with the rear face of the cutter assembly. A plurality of primary cutting elements or inserts are arranged in a predetermined pattern on the flat truncated face of the truncated cone cutter assemblies. The teeth of the cutter sets are not meshed or engaged with each other, and the plurality of cutting elements in each cutter set is spaced from the cutting elements of other cutter sets. The primary cutting elements cut around a tapered core rock formation in the center of the well bore, which acts to stabilize the cutter assemblies and force them out to cut a full bore well bore. A plurality of secondary cutting elements or inserts are mounted on the surfaces beneath a dome area of the drill body. Secondary cutting elements reportedly cut the independent core rock formation when the drill bit advances.
[0013] [0013] More recently, hybrid drill bits having tapered rollers and fixed blades with improved cutting profiles and drill mechanics have been described, as well as methods for drilling with these bits. For example, U.S. Patent No. 7,845,435 to Zahradnik et al. describes a hybrid drill bit, in which the cutting elements on the fixed blades form a continuous cutting profile from the perimeter of the drill body to the axial center. The tapered roller cutting elements overlap with the fixed cutting elements on the tip and shoulder sections of the cutting profile between the axial center and the perimeter. The conical roller cutting elements crush and pre-fracture or partially fracture the formation in the confined and highly tensioned tip and shoulder sections.
[0014] [0014] Although the success of the latest hybrid type drill bits has been shown in the field, the selection, specifically the design of drill bit configurations suffers from the lack of efficient cleaning of PDC cutters on fixed blades and cutting elements. cutting on tapered rollers, leading to problems such as decreased drilling efficiency and spheroidization problems in certain softer formations. This lack of cleaning efficiency in selected hybrid drill bits may be the result of an excessively crowded volume of outlet channel, which in turn results in limited available space for nozzle positioning and orientation, the same nozzle in some sense cases used for cleaning fixed blade cutters and tapered roller cutting elements, and inadequate space for evacuation of cuts during a drill bit operation.
[0015] [0015] The inventions exposed and taught here are directed to drill bits having a drill body, wherein the drill body includes primary and secondary fixed cutter blades extending downward from the drill, the drill arms extending down from the drill body and ending in tapered cutter rollers, where at least one of the fixed cutter blades is in alignment with a rolling cutter. BRIEF SUMMARY OF THE INVENTION
[0016] [0016] The objectives described above and other advantages and resources of the invention are incorporated in the order, as set forth here, and in the associated appendices and drawings, related to hybrid type ground drilling bits and pilot countersink having blades of fixed primary and secondary cutters and tapered rollers dangling from drill arms are described, the drills including internal fixed cutting blades which extend radially outward in substantial angular or linear alignment with at least one of the tapered rollers mounted on the drill arms.
[0017] [0017] According to one aspect of the present exhibition, a drill bit for drilling ground is described, the drill having a drill body that has a central longitudinal geometric axis that defines an axial center of the drill body and configured in its upper extension for connection to a drill string; at least one fixed blade extending downwardly from the drill body; a plurality of fixed cutting elements attached to the fixed blade; at least one drill arm attached to the drill body; and a roller cutter mounted for rotation on the drill arm; where the cutting elements fixed on at least one fixed blade extend from the center of the drill outward towards the drill gauge, but do not include a caliber cutting region, and where at least a portion of the cutter tapered roller extends substantially from the drill bit gauge region inward toward the center of the bit, but does not extend to the center of the bit.
[0018] [0018] In accordance with an additional aspect of the present exhibition, a drill bit of ground drilling is described, the drill comprising a drill body having a central longitudinal geometric axis that defines an axial center of the drill body and configured in its upper extension for connection to a drill string; at least one fixed outer blade extending downwardly from the drill body; a plurality of fixed cutting elements attached to the external fixed blade and extending from the external caliber of the drill towards the axial center, but not extending to the axial center of the drill; at least one internal fixed blade extending downwardly from the drill body; a plurality of fixed cutting elements attached to the internal fixed blade and extending substantially from the center of the bit outwards towards the bit size, but not including the outer bit size; at least one drill arm attached to the drill body; and a roller cutter mounted for rotation on the drill arm having an elbow portion near the drill gauge region and an opposite roller shaft at the end close to the cutter; wherein the internal fixed blade extends substantially to the end near the cutter. Such an arrangement forms a saddle-like arrangement, as generally illustrated in figures 10 and 11, in which the tapered roller may have a central bearing extending through the cone only, or, alternatively, in a removable manner through the cone and to a recessed portion of the outer edge of the internal secondary fixed blade cutter.
[0019] [0019] In accordance with additional modalities of the present exhibition, a drill bit for drilling a well and a formation of ground is described, the drill comprising a drill body configured in its upper extension for connection to a drill string, the drill body having a central geometric axis and a drill face comprising a cone region, a tip region, a shoulder region and a radially outermost caliber region; at least one fixed blade extending downwardly from the drill body in the axial direction, at least one fixed blade having a leading and trailing edge; a plurality of fixed blade cutting elements arranged on at least one fixed blade; at least one roller cutter mounted for rotation of the drill body; and a plurality of rolling cutter cutting elements arranged on at least one rolling cutter; wherein at least one fixed blade is in angular alignment with at least one rolling cutter. In addition to aspects of this embodiment, at least one rolling cutter may include a substantially linear bearing or a tapered roller spindle having a distal end extending through and above the top face of the rolling cutter and sized and shaped to be removably insertable in a recess formed on an end face of the fixed blade in angular alignment with the cutter with bearing, or in a recess formed in a saddle assembly that may or may not be integral with the fixed blade angularly aligned. BRIEF DESCRIPTION OF THE VARIOUS VIEWS OF THE DRAWINGS
[0020] [0020] The following figures are part of this specification and are included for further demonstration of certain aspects of the present invention. The invention can be better understood with reference to one or more of these figures in combination with the detailed description and the specific modalities presented here.
[0021] [0021] Figure 1 illustrates a schematic isometric view of an example drill bit according to the modalities of the present exhibition.
[0022] [0022] Figure 2 shows an isometric top view of the example drill bit in figure 1.
[0023] [0023] Figure 3 shows a top view of the drill bit in figure 1.
[0024] [0024] Figure 4 illustrates a partial cross-sectional view of the drill bit in figure 1, with the drill cutter elements shown rotated in a single cutter profile.
[0025] [0025] Figure 5 illustrates a schematic top view of the drill bit in figure 1.
[0026] [0026] Figure 6 illustrates a top view of a drill bit according to additional aspects of the present invention.
[0027] [0027] Figure 7 illustrates a top view of a drill bit according to additional aspects of the present invention.
[0028] [0028] Figure 8 illustrates a top view of a drill bit according to an additional aspect of the present invention.
[0029] [0029] Figure 9A illustrates an isometric perspective view of an example drill bit according to additional aspects of the present exhibit.
[0030] [0030] Figure 9B shows a top view of the drill bit in figure 9A.
[0031] [0031] Figure 10 illustrates a partial cross-sectional view of the drill bit in Figure 1, showing an alternative embodiment of the present exhibition.
[0032] [0032] Figure 11 illustrates an isometric perspective view of an additional example drill bit according to the mode of the present exhibition.
[0033] [0033] Figure 12 shows a top view of the drill bit in figure 11.
[0034] [0034] Figure 13 shows a partial cross-sectional view of the drill bit in Figure 11, showing the bearing assembly and the saddle support assembly together with a tapered roller.
[0035] [0035] Figure 14 shows a partial sectional view of the cross-sectional view of figure 13.
[0036] [0036] Figure 15 illustrates a perspective view of an example extended spindle according to aspects of the present exhibition.
[0037] [0037] Figure 16 illustrates a detailed perspective view of an example saddle support assembly according to the present exhibition.
[0038] [0038] Figure 17 shows a top-up view of an additional modality of the present exhibition, showing a drill bit of the type of counter-shank drill.
[0039] [0039] Figure 18 illustrates a side perspective view of the drill bit of the hybrid countersink of figure 17.
[0040] [0040] Figure 19 illustrates a partial composite rotary side view of the tapered roller inserts and cutting elements fixed to the hybrid drilling bit in figure 17.
[0041] [0041] Although the inventions shown here are susceptible to various modifications and alternative forms, only a few specific modalities have been shown by way of example in the drawings and are described in detail below. The figures and detailed descriptions of these specific modalities are not intended to limit the scope or scope of the inventive concepts or attached claims in any way. Instead, detailed written figures and descriptions are provided to illustrate the inventive concepts for a person of ordinary skill in the art and to allow that person to make and use the inventive concepts. DEFINITIONS
[0042] [0042] The following definitions are provided in order to assist those skilled in the art in understanding the detailed description of the present invention.
[0043] [0043] The term "taper assembly" as used here includes various types and shapes of taper roller assemblies and taper cutter assemblies rotatably mounted on a support arm. Taper sets can also be referred to in an equivalent way as "taper rollers", "taper roller cutters", "taper roller cutter sets" or "taper cutters". The conical assemblies may have a generally tapered (truncated) outer conical shape or may transmit a more rounded outer shape. The taper assemblies associated with the tapered roller drill bits generally point inwards towards each other or at least towards the axial center of the drill bit. For some applications, such as tapered roller drill bits having only one tapered assembly, the tapered roller may have an outer shape approaching a generally spherical configuration.
[0044] [0044] The term "cutting element" as used here includes various types of compacts, inserts, machined teeth and welded compacts suitable for use with tapered roller drill bits. The terms "cutting structure" and "cutting structures" can be used in an equivalent manner in this application to include various communications and cutting element arrangements formed on or affixed to one or more tapered assemblies of a tapered roller drill bit.
[0045] [0045] The term "bearing structure", as used here, includes any suitable bearing, bearing system and / or support structure satisfactory for rotating assembly of a tapered assembly on a support arm. For example, a "bearing frame" may include internal and external bearings and bushing elements for forming a bearing for radial loads, a bearing bearing (including, but not limited to, a roller - ball - roller - roller bearing , a roller - ball - roller bearing and a roller - ball - friction bearing) or a wide variety of solid bearings. In addition, the bearing structure may include interface elements, such as bushings, rollers, spheres and areas of hardened materials used for rotationally assembling a tapered assembly with a support arm.
[0046] [0046] The term "spindle" as used in this application includes any mill, shaft, bearing pin, frame or combination of frames suitable for use in rotating assembly of a tapered assembly on a support arm. According to the present exhibition, one or more bearing structures can be arranged between adjacent portions of a conical assembly and a spindle to allow rotation of the conical assembly in relation to the spindle and the associated support arm.
[0047] [0047] The term "fluid seal" may be used in this application to include any type of seal, seal ring, back ring, elastomeric seal, seal assembly or any other component suitable for the formation of a fluid barrier between adjacent portions of a conical assembly and an associated spindle. Examples of fluid seals typically associated with hybrid type drill bits suitable for use with the inventive aspects described here include, but are not limited to, O-rings, gasket rings, and metal to metal seals.
[0048] [0048] The term "tapered roller drill bit" can be used in this application to describe any type of drill bit having at least one support arm with a taper assembly rotatably mounted there. Tapered roller drill bits can sometimes be described as "rotary tapered drill bits", "tapered cutter drill bits" or "rotary rock drill bits". Tapered roller drill bits often include a drill body with three support arms extending from there and a respective taper assembly mounted on each support arm. These drill bits can also be described as "triconic drill bits". However, the teachings of the present exhibition can be used satisfactorily with drill bits, including, but not limited to, hybrid drill bits, having a support arm, two support arms or any other number of support arms ("a plurality of "support arms) and associated conical assemblies.
[0049] [0049] As used here, the terms "attack", "attack", "escape" and "escape" are used to describe the relative positions of two structures (for example, two cutter elements) on the same blade in the direction of rotation of the drill. In particular, a first structure that is arranged in front of or in front of a second structure on the same blade in relation to the direction of drill rotation "is in attack" in relation to the second structure (that is, the first structure is in a position "attack"), while the second structure that is arranged behind the first structure on the same blade in relation to the direction of rotation of the drill "is in flight" in relation to the first structure (that is, the second structure is in a "escape" position).
[0050] [0050] As used here, the terms "axially" and "axially" generally mean along or parallel to the drill geometry axis (for example, the drill geometry axis 15), while the terms "radial" and "radially "in general they mean perpendicular to the geometric axis of drill. For example, an axial distance refers to a distance measured along or parallel to the drill geometric axis, and a radial distance refers to a distance measured perpendicular to the drill geometric axis. DETAILED DESCRIPTION
[0051] [0051] The figures described above and the written description of specific structures and functions below are not presented to limit the scope of what the Claimants invented or the scope of the appended claims. Instead, the figures and written description are provided to teach anyone skilled in the art to make and use the inventions for which patent protection is sought. Those skilled in the art will appreciate that not all aspects of a commercial modality of the inventions are described or shown in the name of clarity and understanding. Those skilled in the art will also appreciate that the development of a real commercial modality incorporating aspects of the present inventions will require numerous specific implementation decisions to achieve the developer's ultimate goal for the commercial modality. These specific implementation decisions may include and are probably not limited to compliance with system-related, business-related, government-related and other restrictions, which may vary by specific implementation, location and from moment to moment. Although a developer's efforts could be complex and time consuming in an absolute sense, these efforts would nevertheless be a routine task for those skilled in the art having the benefit of this exposure. It should be understood that the inventions exposed and taught here are susceptible to numerous and varied modifications and alternative forms. Finally, the use of a term in the singular, such as, but not limiting, "one (a)", is not intended to limit the number of items. Also, the use of relational terms, such as, but not limited to, "top", "bottom", "left", "right", "top", "bottom", "bottom", "top", "side" and the like is made in the written description for clarity in a specific reference to the figures, and is not intended to limit the scope of the invention or the appended claims.
[0052] [0052] Applicants have created a hybrid ground drilling drill bit having primary and secondary fixed blade cutters and at least one bearing cutter that is substantially in linear or angular alignment with one of the secondary fixed blade cutters, the drill bit. drilling exhibiting increased drilling efficiency and improved cleaning capabilities during drilling. More particularly, when the drill bit has at least one secondary fixed blade cutter, or a part thereof (such as a part of or all of the PDC cutting structure of the secondary fixed blade cutter) in substantial alignment (from linear or angular shape) with the center line of the tapered roller cutter and / or the tapered roller cutter elements, several advantages in drill efficiency, operation and performance are observed. These improvements include, but are not limited to, more efficient cleaning of cutting structures (for example, the front and rear of the tapered roller cutter, or the cutting face of fixed blade cutting elements) by the nozzle arrangement and the orientation (inclination) and the number of nozzles allowed by this arrangement; improved spacing of exit channel and arrangement for cuts to be efficiently removed from the drilling face during a drilling operation; more space available for the inclusion of additional and varied fixed blade cutters having PDC or other suitable cutting elements; the drill has an improved ability to handle larger volumes of cutters (fixed blade and tapered roller); and has more space for additional drilling fluid nozzles and their arrangement.
[0053] [0053] In the following discussion and in the claims, the terms "including" and "comprising" are used in an open-ended manner, and thus should be interpreted to mean "including, but not limiting". Also, the term "coupling" or "coupling" is intended to mean an indirect or direct connection. Thus, if a first device is coupled to a second device, that connection can be through a direct connection or through an indirect connection via other devices and connections.
[0054] [0054] Turning now to the figures, figure 1 illustrates an isometric perspective view of an example hybrid drill bit according to the present exhibition. Figure 2 illustrates an isometric top view of the hybrid drill bit of figure 1. Figure 3 illustrates a top view of the hybrid drill bit of figure 1. These figures will be discussed in combination with each other.
[0055] [0055] As illustrated in these figures, the hybrid drill bit 11 generally comprises a drill body 13 that is threaded or otherwise configured in its upper extension 18 for connection to a drill string. The drill body 13 may be constructed of steel, or of a carbide matrix material (for example, tungsten carbide) with steel inserts. The drill body 13 has an axial center or a center line 15 which coincides with the geometric axis of rotation of the hybrid drill 11 in most cases.
[0056] [0056] It is intermediate between an upper end 18 and a longitudinally spaced opposite lower working end 16 the drill body 13. The drill body also comprises one or more drill arms (three are shown) 17, 19, 21 extending in the axial direction towards the lower working end 16 of the bit. The truncated tapered roller cutters 29, 31, 33 (respectively) are rotatably mounted on each of the drill arms 17, 19, 21 according to the methods of the present exhibition, as will be detailed here. The drill body 13 also includes a plurality of (e.g., two or more) of primary fixed cutting blades 23, 25, 27 extending axially downwardly towards the working end 16 of drill 11. According to aspects of the In the present exhibit, the drill body 13 also includes a plurality of fixed secondary cutting blades 61, 63, 65, which extend outwardly from or near the center line 15 of the drill 11 towards the apex 30 of the tapered cutter rollers, which will be discussed in more detail here.
[0057] [0057] Also as shown in figure 1, the drill bit working end 11 is mounted on a drill bit rod 24, which provides a threaded connection 22 at its upper end 18 for connection to a drill column, a drill motor or other downhole assembly in a manner well known to those in the drilling industry. The drill bit rod 24 also provides a longitudinal passage within the bit (not shown) to allow fluid communication of the drilling fluid through blasting passages and through standardized blasting nozzles (not shown) to be discharged or blasted against the borehole and the bore face through nozzle windows 38 adjacent to the drill bit cutter body 13 during a drill operation. A drilling fluid is circulated through these windows in use, for washing and cooling the working end 16 of the drill and the devices (for example, the fixed blades and the taper cutters), depending on the orientation of the nozzle windows. A lubricant reservoir (not shown) supplies a lubricant to the bearing spaces of each of the tapered rollers. The drill bit 24 also provides a drill key slot 26, a groove formed on opposite side sides of the drill bit 24 for the provision of cooperating surfaces for a drill key slot in a manner well known in the industry to allow the drill bit to fit and unseat with a drill string assembly. The rod 24 is designed to be coupled to a drill string of tubular material (not shown) with threads 22 according to standards promulgated, for example, by the American Petroleum Institute (API).
[0058] [0058] With continued reference to the isometric view of hybrid drill bit 11 in figure 1 and figure 2, the longitudinal center line 15 defines an axial center of the hybrid drill bit 11, as previously indicated. As referenced above, drill bit 11 also includes at least one primary fixed cutting blade 23, preferably a plurality of (two or more) primary fixed cutting blades, which extend downwardly from shank 24 with respect to a general orientation of the drill into a borehole, and at least one secondary fixed cutting blade 61, preferably a plurality of (two or more) secondary cutting blades, radiating outwardly from the axial center of the drill bit towards cutters corresponding taper 29. As shown in the figure, the fixed blades may optionally include stabilizing pads or 42 gauge, which, in turn, optionally may include a plurality of cutting elements 44, typically referred to as gauge cutters. A plurality of primary fixed blade cutting elements 41, 43, 45 is arranged and attached to a surface on each of the primary fixed cutting blades 23, 25, 27, such as the edges and "E" attack of the blades in relation to to the direction of rotation (100). Similarly, a plurality of secondary fixed blade cutting elements 71, 73, 75 is arranged and attached to a surface on each of the secondary fixed cutting blades, so that at the leading edge "E" of the cutting blades secondary fixings 61, 63, 65 (versus the "T" end edge of the primary or secondary fixed cutting blades). Generally, fixed blade cutting elements 41, 43, 45 (and 61, 63, 65) comprise a layer or compact polycrystalline diamond (PDC) plate on one side of a support substrate, such as tungsten carbide or similar , the diamond layer or plate providing a cutting face that has a cutting edge at a periphery thereof to fit the formation. This combination of PDC and substrate forms the PDC type cutting elements, which in turn are attached or attached to the cutters, such as cylindrical and case type cutters, then are affixed to the outer surface of the bit. Both primary and secondary fixed blade cutting elements 41, 43, 45 and 61, 63, 65 can be brazed or otherwise secured using a suitable attachment means in recesses or "receptacles" on each fixed blade 23, 25 , 27 and 61, 63, 65 (respectively), so that their peripheral or cutting edges on cutting faces are presented to the formation. The term PDC is used widely here and is meant to include other materials, such as polycrystalline diamond (TSP) inserts or plates mounted on tungsten carbide or similar substrates, and other similar superabrasive or superhard materials, including, but not limited to, cubic boron nitride and diamond-like carbon.
[0059] [0059] A plurality of wear-resistant carbide inserts with a polycrystalline diamond cutter attached to it can be provided on the radially outermost or caliber surface of each of the primary fixed blade cutters 23, 25, 27. These ' Caliber cutters' serve to protect this portion of the drill bit from abrasive wear found on the side wall of the well hole during a drill operation. Also, one or more rows, as appropriate, of a plurality of reserve cutters 47, 49, 51 can be provided in each fixed blade cutter 23, 25, 27 between the leading and trailing edges thereof, and arranged in a row that is usually parallel to the leading edge "E" of the fixed blade cutter. The reserve cutters 47, 49, 51 can be aligned with the main or primary cutting elements 41, 43, 45 on their respective primary fixed blade cutters 23, 25, 27, so that they cut in the same stroke or incision or groove than the main or primary cutting elements in a fixed blade cutter. The reserve cutters 47, 49, 51 are similar in configuration to the primary cutting elements 41, 43, 45, and may have the shape of or a smaller diameter, and may also be more recessed in a fixed blade cutter for the provision of reduced exposure above the blade surface than the exposure of the primary fixed blade cutting elements 41, 43, 45 at the blade leading edges. Alternatively, they can be radially spaced from the main fixed blade cutting elements, so that they cut in the same stroke or incision or groove between the same blows or incisions or grooves formed by the main or primary cutting elements in their respective fixed blade cutters. . In addition, the reserve cutters 47, 49, 51 provide additional points of contact or fit between the drill bit 11 and the formation being drilled, thus improving the stability of the hybrid drill bit 11. In some circumstances, depending on the type of formation being perforated, secondary fixed blade cutters can also include one or more rows of reserve cutting elements. Alternatively, reserve cutters suitable for use here may comprise the BRUTE ™ cutting elements as offered by Baker Hugues, Incorporated, the use and characteristics being described in U.S. Patent No. 6,408,958. As yet another alternative, instead of being active cutting elements similar to the fixed blade cutters described here, the reserve cutters 47, 49, 51 could be passive elements, such as tungsten carbide ovoid elements or superabrasives that would not have cutting edge. The use of these passive elements as reserve cutters in the modalities of this exhibition would serve to protect the bottom surface of each fixed cutting blade from premature wear.
[0060] [0060] On at least one of the secondary fixed blades 61, 63, 65, a cutting element 77 is located at or near the central geometry axis or center line 15 and drill body 13 ("at or near" meaning that some part of the fixed cutter is at or around 0.040 inches (0.1016 cm) from the centerline 15). In the illustrated embodiment, the radially innermost cutting element 77 in the row on the fixed blade cutter 61 has its circumference tangent to the axial center or center line 15 of the drill body 13 and to the hybrid drill bit 11.
[0061] [0061] As referenced above, the hybrid drill bit 11 preferably still includes at least one and, preferably, link minus two (although more can be used, equivalently and as appropriate) cutter arms with bearing 17, 19, 21 and rolling cutters 29, 31, 33 coupled to these arms at the distal end (the end towards the working end 16 of the drill) of the rolling cutter arm. The bearing cutter arms 17, 19, 21 extend downwardly from the shank 24 with respect to a general orientation of the drill bit inside a well hole. As is understood in the art, each of the rolling cutter arms includes a spindle or similar assembly there having a rotating axis around which the rolling cutter rotates during an operation. This geometric axis of rotation is generally arranged as a pin angle ranging from around 33 degrees to around 39 degrees from a horizontal plane perpendicular to the center line 15 of the drill bit 11. In at least one embodiment of the In this exhibition, the geometric axis of rotation of one (or more, including all) bearing cutters intersects the longitudinal center line 15 of the drill bit. In other embodiments, the geometric axis of rotation of one or more cutters with a bearing around a spindle or similar assembly can be skewed to the side of the longitudinal centerline to create a sliding effect on the cutting elements, according to the bearing cutter rotate about the geometric axis of rotation. However, other angles and orientations can be used, including a pin angle pointing away from the longitudinal axial centerline 15.
[0062] [0062] With continued reference to figures 1, 2 and 3, the tapered roller cutters 29, 31, 33 are mounted for rotation (typically on a bearing journal, but a bearing element or other bearings can be used in the same way ) on each drill arm 17, 19, 21, respectively. Each bearing cutter 29, 31, 33 has a plurality of cutting elements 35, 37, 39 arranged on the outer face of the tapered cutter body with bearing. In the non-limiting mode illustrated in these figures, the cutting elements 35, 37, 39 are arranged in generally circumferential rows around the rolling cutters, and are tungsten carbide inserts (or equivalent), each insert having an interference fit in holes or openings formed mechanism each cutter cutter with bearing 29, 31, 33, such as by brazing or similar approaches. Alternatively, and equally acceptable, the rows of cutting elements 35, 37, 39 on one or more of the rolling cutters can be arranged in a non-circumferential row or a spiral cutting arrangement around the outer face of the cutter. tapered roller 29, 31, 33, instead of in spaced linear rows, as shown in the figures. Alternatively, the cutting elements 35, 37, 39 can be integrally formed with the cutter and with surface hardening, as in the case of steel or machined tooth cutters. Materials other than tungsten carbide, such as polycrystalline diamond or other super-hard or super-abrasive materials, can also be used for tapered roller cutter cutting elements 35, 37, 39 in tapered roller cutters 29, 31, 33.
[0063] [0063] Tapered roller cutters 29, 30, 31, in addition to a plurality of cutting elements 35, 37, 39 affixed to or fitted to the outer surface 32 of the tapered roller cutter body, and, optionally, may include a or more grooves 36 formed there to assist in cone efficiency during an operation. According to aspects of the present exhibition, although the tapered cutting elements 35, 37, 39 can be randomly positioned, specifically, or both (for example, varying between rows and / or between tapered roller cutters) spaced at around the outer surface 32 of cutters 29, 30, 31. According to at least one aspect of the present exhibit, at least some of the cutting elements 35, 37, 39 are generally arranged on the outer surface 32 of a tapered roller cutter in a circumferential row around them, while others, such as the cutting elements 34 in the elbow region of the tapered roller cutter, can be randomly positioned. A minimum distance between the cutting elements will vary according to the specific drilling application and type of formation, the size of the cutting element and the drill size, and can vary from tapered roller cutter to tapered roller cutter, and / or from cutting element to cutting element. Cutting elements 35, 37, 39 may include, but are not limited to, tungsten carbide inserts, secured by an interference fit in holes on the surface of the rolling cutter, machined cutting elements or fully formed steel tooth elements with and projecting outwardly from the outer surface 32 of the roller cutter and which can be surface-hardened or not, and other types of cutting elements. Cutting elements 35, 37, 39 can also be formed or coated with superabrasive or super hard materials, such as polycrystalline diamond, cubic boron nitride and the like. The cutting elements can generally be chisel-shaped, as shown, tapered, round / hemispherical, ovoid and other shapes and shape combinations, depending on the particular drilling application. The cutting elements 35, 37, 39 of the tapered roller cutters 29, 31, 33 crush and pre-fracture or partially fracture the underground materials in a formation in the highly stressed attack portions during drilling operations, thus facilitating the charge on the cutting elements of both primary and secondary fixed cutting blades.
[0064] [0064] In the modalities of the inventions illustrated in figures 1, 2 and 3, the tapered roller cutters 29, 31, 33 are illustrated in a non-limiting arrangement to be spaced at an angle approximately 120 degrees from each other (measured between their geometric axes of rotation). The axis of rotation of each rolling cutter 29, 31, 33 intersecting the axial center 15 of drill bit 13 of hybrid drill 11, although each or all of the tapered roller cutters 29, 31, 33 can be skewed in a way angular by a desired amount and (or) laterally displaced, so that its individual geometrical axes do not intersect the axial center of drill body 13 or the hybrid drill 11. As an illustration only, a first tapered roller cutter 29 can be spaced approximately 58 degrees from a first primary fixed blade 23 (measured between the axis of rotation of the cutter with bearing 29 and the center line of fixed blade 23 in a clockwise manner in figure 3) forming a pair of cutters. A second tapered roller cutter 31 can be spaced approximately 63 degrees from a second primary fixed blade 25 (measured in a similar manner) forming a pair of cutters; and a third tapered roller cutter 33 can be spaced approximately 53 degrees from a third primary fixed blade 27 (again, measured in the same way) forming a pair of cutters.
[0065] [0065] Tapered roller cutters 29, 31, 33 are typically coupled to a central spindle generally or a similar bearing assembly on the tapered cutter body, and are in general linear angular alignment with the corresponding secondary fixed cutting blades, as will be described in more detail below. That is, each of the respective secondary fixed cutting blades extends radially outwardly from the substantially proximal axial center line 15 of the drill bit towards the periphery, and ends close (but not touching, a space or void 90 existing) between the terminal end of the secondary fixed cutting blade and the apex of the taper cutter) of the apex, or top end 30, of the respective taper roller cutters, so that a line drawn from and perpendicular to the center line 15 passes substantially through the center of each secondary fixed cutting blade and substantially in the center of each tapered roller cutter aligned with a respective secondary fixed cutting blade. The truncated or cone-tapered roller cutters 29, 30, 31 shown in the figures and as seen more clearly in figure 3, generally have a top end 30 that extends generally towards the axial centerline 15 and which , in some modalities, can be truncated, compared to a typical tapered roller drill. The cutter with bearing regardless of shape is adapted to rotate around an internal spindle or bearing assembly, when the hybrid drill bit 11 is being rotated by the drill column through the rod 24. Additionally, and in relation to the use of a saddle pin design, as described and shown in figures 12 and 14 to 16, when a center bearing pin or spindle 670 is used to connect a fixed cutting blade secondary to a tapered roller cutter to which it is aligned can optionally be widened to have a diameter (measured between the leading edges "L" and terminal "T") that is substantially the same as the diameter of the top end 30 of the truncated tapered roller cutter. Such an arrangement allows the optional addition of additional rows of cutting elements to the tapered roller cutter, and the extended connection point acts to reduce spheroidization during a drill operation.
[0066] [0066] As best seen in the cross-sectional view of figure 4, the drill body 13 typically includes a central longitudinal hole 80 that allows a drilling fluid to flow from the composition to the drill 11. The consultation of part of origin 13 is also provided with downwardly extending flow passages 81 having windows or nozzles 38 arranged at their lower ends. The flow passages 81 are preferably in fluid communication with the central bore 80. Together, the passages 81 and the nozzles 38 serve for the distribution of drilling fluids around a cutting structure through outlet channels, such as towards one of the tapered rollers or the leading edge of a fixed blade and / or an associated cutter, acting to wash formation cuts during drilling and to remove heat from the drill bit 11.
[0067] [0067] Referring again to Figures 1, 2 and 3, the example drill bit working end 16 includes a plurality of fixed cutting blades which extend outwardly from the drill face 11. In the embodiment illustrated in figures 1, 2 and 3, the drill bit 11 includes three fixed primary cutting blades 23, 25, 27 circumferentially spaced around the drill geometric axis 15, and three fixed secondary cutting blades 61, 63, 65 circumferentially spaced around and radiating outward from the drill bit axis 15 towards the respective tapered roller cutters 29, 31, 33, at least one of the fixed cutting blades being in angular alignment with at least one of the cutters tapered roller. In this illustrated embodiment, the plurality of fixed cutting blades (for example, primary fixed cutting blades 23, 25, 27 and secondary fixed cutting blades 61, 63, 65) are generally evenly spaced at an angle on the face drill bit length, around the central longitudinal drill geometry axis 15. In particular, each primary fixed cutting blade 23, 25, 27 is generally being spaced by an amount ranging from around 50 degrees to around 180 degrees, including from its adjacent primary fixed cutting blade. For example, in the embodiment illustrated generally in figures 11 to 12, the two primary cutting blades 623, 625 are spaced substantially opposite each other (for example, separated by about 180 degrees). In other embodiments (not specifically illustrated), the fixed blades can be spaced non-uniformly around the drill face. Furthermore, although an example hybrid drill bit 11 is shown to have three primary fixed cutting blades 23, 25, 27 and three secondary fixed cutting blades 61, 63, 65, in general, drill 11 can comprise any suitable number of fixed primary and secondary blades.
[0068] [0068] As a non-limiting example, and as generally illustrated in Figure 6, drill bit 211 may comprise two primary fixed blades 225, 227, two secondary fixed blades 261, 263 extending from the axial center line 215 of drill 211 towards the apex 230 of two tapered roller cutters, which are spaced substantially opposite each other (for example, spaced approximately 180 degrees). As further shown in this figure, the drill bit 211 includes two tertiary blades 291, 293, which may or may not be formed as part of the fixed secondary cutters 261, 263, and which extend radially outward from substantially proximal to the axial centerline 215 of the drill bit 211 towards the periphery of the bit.
[0069] [0069] Another non-limiting example arrangement of cutting elements in a drill bit according to the present exhibit is generally illustrated in figure 7. As shown there, drill bit 311 includes three tapered roller cutters 331, 333 , 335 on the outer periphery of the bit and directed inward towards the axial center line 315 of the bit 311. The drill bit 311 further includes three secondary fixed blades 361, 363, 365 extending from the axial center line 315 of the drill towards the vertex 230 of the three tapered roller cutters 331, 333, 335. Also shown are four primary fixed blade cutters 321, 323, 325, 327 extending from the periphery of the drill bit 311 towards, but not in the cone region or close to the central geometric axis 315 of the drill. As additionally shown in the alternative arrangement in figure 7, the three tapered roller cutters are oriented so that the tapered cutters 331 and 333 and the tapered cutters 333 and 335 are spaced approximately equal apart from each other, for example, the around 85 and 110 degrees (inclusive). The taper cutters 335 and 331 are spaced at approximately 100 to 175 degrees, allowing the inclusion of an additional primary fixed cutting blade 325 to be included in the space between the taper cutters 335 and 331 and adjacent to the primary fixed cutting blade 232. In an additional non-limiting example, as shown in figure 8, a drill bit 411 according to the present disclosure may include four tapered roller cutters 431, 433, 435, 437, four primary fixed cutting blades 421, 423, 425, 427, and four fixed secondary cutting blades 461, 463, 465, 467. As with other embodiments of the present exhibition, the secondary fixed cutting blades 461, 463, 465, 467 extend radially outward from substantially proximal to the line center axis 415 of drill bit 411, in substantial linear alignment with each respective tapered roller cutter 431, 433, 435, 437.
[0070] [0070] With continued reference to figures 1, 2 and 3, the primary fixed cutting blades 23, 25, 27 and the secondary fixed cutting blades 61, 63, 65 are integrally formed as part of and extend from the body drill bit 13 and drill face 10. Primary fixed cutting blades 23, 25, 27, unlike secondary fixed cutting blades 61, 63, 65, extend radially across the drill face 10 from the region in drill face out towards the outer periphery of the drill, and (optionally) longitudinally along a portion of the periphery of the drill bit 11. As will be discussed in more detail here, the primary fixed cutting blades 23, 25, 27 can extend radially from a variety of locations on the drill face 10 towards the periphery of the drill bit 11, ranging from substantially proximal to the central geometric axis 15 to the point of outward end, up to the region of shoulder out, and for air caliber region out, and combinations thereof. However, the fixed secondary cutting blades 61, 63, 65, while extending substantially proximal to the central axis 15, do not extend to the periphery of the drill bit 11. Instead, and as best seen in the top view in figure 3 showing an example non-limiting spatial relationship of rolling cutters for primary and secondary fixed cutting blades and tapered roller cutters (and their respective cutting elements mounted on them), primary fixed cutting blades 23, 25 , 27 extend radially from a location that is at a distance "D" away from the central geometric axis 15 towards the periphery of the drill 11. The distances "D" can be substantially the same between the respective fixed cutting blades primary, or can be non-equivalent, so that the distance "D" between a fixed primary cutting blade is longer or shorter than the distance "D" between a second (and / or third) l primary fixed cutting blade. Thus, as used here, the term "primary fixed blade" refers to a blade that starts some distance from the geometric axis of the drill and generally extends radially along the drill face to the periphery of the drill. With reference to the fixed secondary cutting blades 61, 63, 65, compared to the primary fixed blades, they extend substantially closer to the central geometric axis 15 than the primary fixed cutting blades 23, 25, 27, and extend to out in a way that is in substantial angular alignment with the top end 30 of the respective tapered roller cutters 29, 31, 33. Thus, as used here, the term "fixed secondary blade" refers to a blade that starts proximal to the central geometric axis of the drill or on the central face of the drill bit and generally extends radially outwardly along the drill face towards the periphery of the drill 11 in general angular alignment with a corresponding proximal tapered roller cutter. In other words, the secondary fixed blades 61, 63, 65 are arranged so that the extension from its proximal end (near the axial center line of the drill bit) outwards towards the end face or from top 30 of the respective cutters with rolling in a general axial or angular alignment, so that the distal end (the outermost end of the secondary fixed blade, extending towards the outer or caliber surface of the drill body) of the fixed blades secondary 61, 63, 65 is close and, in some cases, joined to the end face 30 of the respective rolling cutters to which it is approaching. As additionally shown in figure 3, the primary fixed blades 23, 25, 27 and secondary fixed blades 61, 63, 65, as well as the tapered roller cutters 29, 31, 33 can be separated by one or more streams of drilling fluid 20. The angular alignment line "A" between a secondary fixed blade and a tapered roller can be substantially aligned with the axial rotating centerline of the tapered roller or, alternatively and equally acceptable, can be oriented as shown in figure 3, where the tapered roller and the secondary fixed blade cutters are slightly displaced (for example, at around 10) from the axial centerline of the tapered roller.
[0071] [0071] As described above, the drill bit 11 illustrated in Figures 1, 2 and 3 includes only three relatively longer primary fixed blades (compared to the length of the secondary fixed blades) (for example, primary blades 23 , 25, 27). Compared to some conventional fixed cutter drills that employ three, four or mixes of relatively longer primary fixed cutter blades, drill 11 has fewer primary blades. However, by varying (for example, reducing or increasing) the number of relatively long primary fixed cutting blades, certain embodiments of the present invention can improve drill bit penetration rate (ROP) 11 by reducing the surface contact area, and associated friction from the primary fixed cutter blades.
[0072] [0072] With reference again to figure 4, a cross-sectional profile of drill bit 11 is shown, as would be evident if sliced along line 4-4 to show a single rotated profile. For clarity, review all fixed cutting blades and their associated cutting elements that are not shown in the cross-sectional view in figure 4.
[0073] [0073] In the cross section profile, the plurality of drill blades 11 (for example, the primary fixed blades 23, 25, 27 and the secondary fixed blades 61, 63, 65) include the blade profiles 91. The profile profiles blade 91 and the drill face 10 can be divided into three different regions labeled the cone region 94, the shoulder region 95 and the caliber 96 region. The cone region 94 is concave in this modality and comprises the innermost region of drill 11 (for example, cone region 94 is the most central region of drill 11). Adjacent to the cone region 94 is the shoulder region 95 (or the upward curve). In this embodiment, the shoulder region 95 is generally convex. The transition between the cone region 94 and the shoulder region 95, typically referred to as the tip or tip region 97, occurs at the axially outermost portion of the composite blade profile 91, where a line tangent to the blade profile 91 has a zero slope. Moving radially outward, adjacent to shoulder region 95 is the caliber 96 region, which extends substantially parallel to the drill geometry axis 15 on the radially outer periphery of composite blade profile 91. As shown in the composite blade profile 91. As shown in the composite blade profile 91, caliber shims 42 define the outer radius 93 of the drill bit 11. In this embodiment, the outer radius 93 extends to and therefore defines the full diameter of the drill bit. perforation 11. As used herein, the term "full gauge diameter" refers to the outside diameter of the drill bit defined by the radially outermost reaches of the cutter elements and drill surfaces.
[0074] [0074] Still with reference to figure 4, the cone region 94 is defined by a radial distance along the "geometric axis x" (X) measured from the central geometric axis 11. It is to be understood that the geometric axis x it is perpendicular to the central geometric axis 15 and extends radially outward from the central geometric axis 15. The cone region 94 can be defined by a percentage of the external radius 93 of the drill bit 11. In some embodiments, the cone region 94 extends from the central geometric axis 15 to no more than 50% external radius 93. In selected embodiments, the cone region 94 extends from the central geometric axis 15 to no more than 30% external radius 93. The cone region 94 can be defined in the same way by the location of one or more primary fixed cutting blades (for example, primary fixed cutting blades 23, 25, 27). For example, the cone region 94 extends from the central geometric axis 15 to a distance at which one or more of the primary fixed cutting blades (e.g., the primary fixed cutting blades 23, 25, 27). For example, the cone region 94 extends from the central geometric axis 15 to a distance at which a primary fixed cutting blade begins (for example, the distance "D" illustrated in figure 3). In other words, the outer boundary of cone region 94 can coincide with the distance "D" at which one or more primary fixed cutting blades begin. The actual radius of cone region 94, measured from the central geometric axis 15, can vary from drill to drill, depending on a variety of factors, including, without limitation, drill geometry, drill type, location of one or more secondary blades (e.g., secondary blades 61, 63, 65), the location of reserve cutter elements 51, or combinations thereof. For example, in some cases, drill bit 11 may have a relatively flat parabolic profile resulting in a cone region 94 that is relatively large (e.g., 50% external radius 93). However, in other cases, drill 11 may have a relatively long resulting parabolic profile and a relatively smaller cone region 94 (e.g., 30% external radius 93).
[0075] [0075] With reference now to figure 5, a schematic top view of drill bit 11 is illustrated. For clarity, nozzles 38 and other features on drill face 10 are not shown in this view. Moving radially outwardly from the drill axis 15, the drill face 10 includes the cone region 94, the shoulder region 95 and the caliber 96 region, as previously described. Tip region 97 generally represents the transition between cone region 94 and shoulder region 95. Specifically, cone region 94 extends radially from the central geometric axis 15 to a cone radius Rc, the shoulder region 95 extends radially from the cone radius Rc to the shoulder radius Rs, and the caliber 96 extends radially from the shoulder radius Rs to the outer drill radius 93.
[0076] [0076] Secondary fixed cutting blades 61, 63, 65 extend radially along the drill face 10 from the cone region 94 proximal to the drill axis geometry 15 towards the 96 caliber region and the outer radius 93 , extending approximately to the tip region 97, close to the top face 30 of the tapered roller cutters 29, 31, 33. The primary fixed cutting blades 23, 25, 27 extend radially along the drill face 10 to from proximal to the tip region 97, or from another location (for example, from within the cone region 94) that is not proximal to the geometric axis of drill 15, towards the region of caliber 96 and the outer radius 93. In this embodiment, two of the primary fixed cutting blades 23 and 25 begin at a distance "D" that substantially coincides with the outer radius of cone region 94 (for example, the intersection of cone region 94 and region of shoulder 95). The remaining primary fixed cutting blade 27, while it is acceptable that it is arranged substantially equivalent to blades 23 and 25, need not be, as shown. In particular, the primary fixed cutting blade 27 extends from a location in the cone region 94, but at a distance from the axial center line 15 of the drill bit, towards the caliber 96 region and the radius external. Thus, the primary fixed cutting blades can extend inward towards the drill center 15 up to or into the cone region 94. In other embodiments, the primary fixed cutting blades (for example, primary blades 23, 25, 27) can extend to and / or slightly towards the cone region (for example, cone region 94). In this embodiment, as illustrated, each of the primary fixed cutting blades 23, 25, 27 and each of the tapered roller cutters 29, 31, 33 extends substantially to the 96 gauge region and the outer radius 93. However, in other embodiments, one or more fixed primary cutting blades and one or more tapered roller cutters may not extend completely to the bore region or the outer radius of the drill bit.
[0077] [0077] With continued reference to figure 5, each primary fixed cutting blade 23, 25, 27 and each secondary fixed cutting blade 61, 63, 65 generally tapers (for example, becomes thinner) in a top view , as it extends radially inward toward the central geometrical axis 15. Consequently, both fixed primary and secondary cutter blades are relatively thin proximal to the geometrical axis 15, where space is generally circumferentially limited, and widen as they extend towards outside the axial center 15 towards the caliber 96 region. Although the primary fixed cutting blades 23, 25, 27 and the secondary fixed cutting blades 61, 63, 65 extend linearly in the radial direction in a top view , in other embodiments, one or more of the primary fixed blades, one or more of the secondary fixed blades or combinations thereof can be arched (concave or convex) or curved along their length in top view .
[0078] [0078] With continued reference to figure 5, the primary fixed blade cutter elements 41, 43, 45 are provided in each primary fixed cutting blade 23, 25, 27 in regions 94, 95, 96 and secondary fixed cutter elements 40 are provided on each secondary fixed cutter blade in regions 94, 95 and 97. However, in this embodiment, the reserve cutter elements 47, 49 are only provided on primary fixed cutting blades 23, 25, 27 (that is, no spare cutter elements are provided on fixed secondary cutting blades 61, 63, 65). Thus, the secondary fixed cutting blades 61, 63, 65 and the regions 94 and 97 of primary fixed cutting blades 23, 25, 27 of drill 11 are substantially free of reserve cutter elements.
[0079] [0079] An additional alternative arrangement between the fixed cutter blades and the tapered rollers according to the present exhibition is illustrated in figures 9A and 9B. There, a drill bit 511 is shown, which includes, at its working end, and extending upwards from the drill face 510 towards the central geometric axis 515 of the drill, four secondary fixed cutting blades 521, 523, 525, 527 having a plurality of fixed blade cutter cutting elements 540 affixed to at least their leading edge (with respect to the direction of rotation of the drill during an operation), and four tapered roller cutters 531, 533 , 535, 537 having a plurality of fixed blade cutter cutting elements 540 affixed to it. Each of the four fixed secondary cutting blades (521, 523, 525, 527) is arranged approximately 90 degrees apart from each other, and, in alignment with the central geometric axis of each of the respective secondary cutter blades. Each of the fixed secondary cutting blades 521, 523, 525, 527 extends radially outward from near the drill bit axis 515 towards the tip face region 97 of the drill face 510, extending substantially over the length of cone region 94. In a similar manner, each of the four tapered roller cutters 531, 533, 535, 537 extends radially outward from approximately tip point 97 through shoulder region 95 and caliber 96 towards the outer radius 93 of drill bit 511. As in the previous modalities, the top or apex face 530 of each of the tapered roller cutters is close, but not in direct contact with (a space or void 90 being present ) the terminal end that extends farthest from the secondary fixed blade cutter with that which is substantially aligned in an angular or linear manner.
[0080] [0080] The drill bits according to the previous figures have illustrated that the tapered roller cutters are not in direct contact with the distal end of any of the secondary fixed cutter blades with which they are in alignment, a space, a gap or a void 90 being present to allow the tapered roller cutters to rotate freely during a drill operation. This space 90, which extends between the top face of each truncated tapered roller cutter and the distal end (the opposite end and radially farthest from the central geometric axis of the drill) is preferably dimensioned large enough, so that the diameter space allow the tapered roller cutters to rotate, but at the same time, small enough to prevent residue from the drilling operation (for example, cuts from the fixed blade cutting elements, and / or the elements drill cutter) become housed there and prevent free rotation of the tapered roller cutter. Alternatively and equally acceptable, one or more tapered roller cutters could be mounted on a spindle or linear bearing assembly that extends through the center of the truncated tapered roller cutter and affixed to a saddle assembly or similar separate from or associated with a secondary fixed blade cutter. Further details of this alternative arrangement between rolling cutters and secondary fixed blades are shown in the modalities of the figures below.
[0081] [0081] Referring now to figure 10, a cross-sectional view of an alternative arrangement between the tapered roller cutter 29 and the secondary fixed blade cutter 63, as illustrated in figures 1, 2 and 3, is shown . In the cross-sectional view, the apex end face 30 of the roller cutter 29 is close to and substantially parallel to the outer distal edge face 67 of the secondary fixed blade cutter 63. According to one aspect of this embodiment, the roller cutter taper 29 and the secondary fixed blade 63 are close to each other, but are not directly confined, with a space or gap 90 between them, allowing the tapered roller cutter 29 to continue to rotate around its central longitudinal geometric axis 140 during an operation. As further illustrated in the cross-sectional view of this embodiment, a saddle-type assembly between the secondary fixed blade cutter 63 and the tapered roller cutter 29 is shown in a partial section view. As shown there, the tapered roller cutter 29 includes a linear bearing shaft 93 having a proximal end 95 and a longitudinally opposite distal end 97, and which extends along the central axial geometric axis 140 of the tapered roller cutter, the from the outer edge of the drill arm 17 inward through the central region of the roller cutter 29, and into a recess 69 formed on the distal face 67 of the secondary fixed cutter blade 63. That is, the bearing shaft 93 extends through of the tapered roller cutter and protrudes into and is retained within (by appropriate retention means, such as a threadable receiving assembly in recess 69 shaped to match threadedly with a male threaded distal end 97 of bearing shaft 93) distal face 67 of the secondary fixed blade cutter. The bearing shaft 93 can also be removably secured in place by means of an appropriate retaining means 91. Therefore, during an operation, the roller cutter rotates around the bearing shaft 93. This particular mode is useful when , for example, the roller cutter 29 needs to be replaced during a drill operation, due to a faster rate of wear on roller cutters versus fixed blades. In such a situation, the user can remove the bearing shaft 93, thereby releasing the cutter with bearing 29, and insert a new cutter with bearing in place, thereby saving the time typically required for removing and replacing cutters with bearing worn on a drill face. Although the bearing shaft 93 is shown to be substantially cylindrical and of uniform diameter throughout its length, the bearing shaft 93 can also be tapered in some aspects of the invention. Another embodiment allows a spindle 53 of a tapered roller cutter to extend through the inner end of tapered roller and the spindle extension is secured, directly or indirectly, to or within the secondary fixed cutting blade, to a support assembly. of separate saddle bearing or to or inside the drill body 13. This is illustrated in figures 11 to 16.
[0082] [0082] Figure 11 illustrates an isometric perspective view of an additional example 611 drill bit according to the modalities of the present invention. Figure 12 shows a top view of the drill bit in Figure 11. Figure 13 shows a partial cross-sectional view of a tapered roller cutter assembly, a secondary fixed blade and a saddle bearing assembly in accordance with figures 11 and 12. figure 14 shows a partial sectional view of the assembly in figure 13. figure 14 illustrates an example 670 extended through spindle bearing. figure 15 illustrates a partial top perspective view of a set of saddle bearing. These figures will be discussed in combination with each other.
[0083] [0083] Figure 11 is an isometric view of 611 drill bit. Figure 12 is a top view of the same hybrid drill bit. As shown in the figures, the drill bit 611 includes a drill body 613. The drill body 613 is substantially similar to the drill bodies previously described here, except that the (lower) working end of the drill bit includes only two tapered roller cutters 629, 631 attached to drill arms 617, 619 mounted on drill body 610, and two fixed blade cutters 623, 625, although the number is not meant to limit exposure, and combinations including three and four fixed cutter blades and tapered roller cutters are spotted. Both tapered roller cutters 629, 631 and fixed blade cutters are arranged substantially opposite (spaced approximately 180 degrees) from each other around the central drill bit axis 615, and each includes a plurality of cutting elements from cutter with bearing 635 and fixed blade cutting elements 641, 643. The drill bit also includes a shaped saddle support assembly 660 close to the central geometric axis 615 of the drill bit and providing a means by which the spindle 616 extends through the tapered roller cutters and is retained at its distal end. Although the saddle support assembly 660 is shown to be generally rectangular or tapered down towards the drill face 610 (figure 12) or cylindrical in shape (figure 16), the saddle support assembly can be of any suitable shape , as dictated by the general design of the drill bit, including the type of formation the drill will be used in, the number of roller cutters employed and the number of primary and secondary fixed blade cutters that are included in the overall drill design.
[0084] [0084] Figure 13 is a schematic drawing in sections with interrupted portions showing the hybrid drill bit 611 with the support arms 617, 619 and the conical roller cutter sets 619, 631 having pass-through bearing systems incorporating various teachings of the present invention. Various components of the associated bearing systems, which will be discussed in greater detail later, allow each taper roller cutter 619, 631 assembly to be rotatably mounted on its respective journal or spindle 670, which passes through the inner region tapered roller cutters 629, 631 and a shaped retaining recess 669.
[0085] [0085] The tapered cutter assemblies 629, 631 of drill bit 611 can be mounted on a trunnion or spindle 670 that protrudes from respective support arms 617, 619, through the interior of the tapered roller cutter and to a recess in the saddle support assembly 660 and its distal end 671 using substantially the same techniques associated with mounting tapered roller cutters on a standard spindle or journal 53 projecting from respective support arms 19, as previously discussed here with reference to figure 4. Also, a saddle support assembly system incorporating the teachings of the present invention can be used satisfactorily to rotate support of conical roller conical assemblies 629, 631 on respective support arms 617, 619 substantially in the same way as used for the rotational assembly of the cutter conical assemblies in the respective support arms, as understood r those of skill in the art.
[0086] [0086] With continued reference to figure 13, each conical roller cutter set 629 preferably includes a generally cylindrical cavity 614, which has been dimensioned to receive a spindle or sleeve 67 0 there. Each conical roller cutter set 629 and its respective spindle 670 has a common longitudinal axis 650 which also represents the geometric axis of rotation for the conical roller cutter set 629 in relation to its associated spindle 670. Various components of the respective bearing systems include machined surfaces associated with cavity interior 614 and spindle exterior 670. These machined surfaces will generally be described with respect to the 650 axis.
[0087] [0087] For the modalities shown in figures 13, 14, 15 and 16, each conical roller cutter assembly is retained in its respective trunnion by a plurality of 632 ball bearings. However, a wide variety of assembly retention mechanisms cutter taper, which are well known in the art, can also be used with a saddle support spindle retention system incorporating the teachings of the present invention. For the example shown in figure 13, ball bearings 632 are inserted through an opening in the outer surface of the drill body or drill arm, and through a ball retainer passage of the associated drill arm 617, 619. Ball bearings 634 and 636 are formed respectively in cavity 614 of the associated tapered roller cutter conical assembly 619 and outside of spindle 670.
[0088] [0088] Each spindle or journal 670 is formed on the inner surface 605 of each drill arm 617, 619. Each spindle 670 has a generally cylindrical configuration (figure 15) extending along the geometric axis 650 from the drill arm. Spindle 67 0 further includes a proximal end 673 which, when spindle 670 is inserted into drill 611 and through the tapered roller cutter 629, will be proximal to the inside of the appropriate drill arm. Opposite the proximal end 673 is the distal end 671, which can be tapered or otherwise shaped or threaded, so as to be able to match and be retained in a recess in the saddle support assembly 660. The geometric axis 650 also corresponds to the axis of rotation of the associated tapered roller cutter 619, 631. For the embodiment of the present invention, as shown in figure 13, spindle 670 includes the first portion of outer diameter 638, the second portion of outer diameter 640 and the third portion of outer diameter 642.
[0089] [0089] The first outer diameter portion 638 extends from the junction between the spindle 670 and the inner surface 605 of drill arm 617 to the ball bearing 636. The second outer diameter portion 640 extends from the bearing from sphere 636 to the rim 644 formed by changing the diameter from the second portion of diameter 640 and the second portion of diameter 642. The first portion of outer diameter 638 and the second portion of outer diameter 640 have approximately the same diameter measured in with respect to the geometry axis 650. The third outer diameter portion 642 has a substantially reduced outer diameter compared to the first outer diameter portion 638 and the second outer diameter portion 640. The tapered roller cutter assembly 614 preferably 629 includes a machined surface corresponding generally to the first portion of outer diameter 638, to the second portion of outer diameter 640, to the third portion of diameter outer portion 642, the edge 644 and the distal end portion 673 of spindle 670.
[0090] [0090] With continued reference to figures 13, 14 and 15, the first portion of outer diameter 638, the second portion of outer diameter 640, the third portion of outer diameter 642 and the corresponding machined surfaces formed in cavity 614 provide one or more radial bearing components used to rotatively support the tapered roller cutter assembly 629 on spindle 670. Rim 644 and end 673 (extending above the top face 630 of tapered roller cutter 629 and to a formed 661 recess in the bearing saddle 660) of spindle 670 and corresponding machined surfaces formed in the cavity 614 provide one or more thrust bearing components used to rotatively support the tapered roller cutter assembly 629 in the spindle 670. As will be understood by those of knowledge of the art, various types of bushings, rolling bearings, thrust washers and / or thrust buttons can be arranged between the 670 spindle exterior and running surfaces components associated with cavity 614. Radial bearing components can also be referred to as radial bearing components (with journal), as appropriate.
[0091] [0091] With reference to figures 13 and 14, the general assembly of the pass spindle 670 in the saddle assembly 660 can be seen. In particular, a recess 661 is preferably formed in the body of the saddle assembly 660, the recess being in axial alignment with the longitudinally rotating geometric axis 650 of the tapered roller cutter 629. The recess 661 is shaped to receive the distal end 673 of spindle 670. Spindle 670 can be retained in recess 661 by a suitable retention means (screw threads, pressure retention or the like), as appropriate, to prevent a spindle 670 from rotating as the taper roller cutter 629 rotates during a drill operation. In an alternative arrangement, however, the distal end 672 of spindle 670 is shaped to readily adapt to the machined recess walls 661 of saddle assembly 660, which may optionally also include one or more radial bearings, in order to allow spindle 670 to rotate freely around its longitudinal geometric axis during a drill operation, as appropriate.
[0092] [0092] Other features of hybrid drill bits such as reserve cutters, wear resistant surfaces, nozzles that are used for targeting drilling fluids, outlet channels that provide clear space for cuts and drilling fluid, and other features generally Drill bit acceptors are judged on the knowledge of those of ordinary skill in the art and do not need further description, and, body portion, can still be included in the drill bits of the present invention.
[0093] [0093] Turning now to figures 17 to 19, other alternative modalities of the present exhibition are illustrated. As shown there, the drill bit can be a hybrid type countersink drill bit incorporating numerous of the features described above, such as primary and secondary fixed blade cutters, where one of the fixed cutters extends substantially from the center of drill bit towards the gauge surface, and where the other fixed cutter extends from the gauge surface inward towards the drill center, but does not extend to the drill center, and in which at least one of the first fixed cutters, it confines or approaches the apex of at least one tapered roller. Figure 17 illustrates a bottom view of the work of a drill bit with a hybrid countersink, according to the modalities of the present exhibition. Figure 18 illustrates a side sectional view of a hybrid countersink drill bit, according to the present exhibit. Figure 19 illustrates a partial isometric view of the drill bit in Figure 17. These figures will be discussed in combination with each other.
[0094] [0094] As shown in these figures, the drill bit with hybrid countersink 711 comprises a plurality of tapered roller cutters 729, 730, 731, 732 of tapered shape or otherwise, spaced around the work face 710 of the drill bit. drilling. Each of these tapered roller cutters comprises a plurality of cutting elements 735 arranged on the outer surface of the cutter, as described above. The drill 711 further comprises a series of primary fixed blade cutters 723, 725, which extend approximately from the outer caliber outer surface of the drill 711 inwardly towards, but stopping just before the axial center 715 of the drill. Each of these primary fixed blade cutters can be adapted with a plurality of cutting elements 741, and, optionally, with reserve cutters 743, as described in correspondence with the modalities described here. Drill bit 711 can further include one or more secondary fixed blade cutters (two are shown) 761, 763, which can extend from the axial center 715 of drill bit 711 radially out towards the roller cutters taper 730, 732 of the tapered roller cutters. Secondary fixed blade cutters 761, 763 are preferably positioned so as to continue the cutting profile of the tapered roller cutter with which they closely confine themselves at its distal end, extending the cutting profile towards the central region of the drill bit. A plurality of optional stabilizers 751 is shown on the outer periphery, or in the gauge region, of drill 711; however, it will be understood that one or more of them can be replaced with additional tapered roller cutters or primary fixed blade cutters, as appropriate for the specific application in which the 711 bit is being used. Also, according to the aspects of the present exhibition, the tapered roller cutters are positioned to cut the outside diameter of the well hole during an operation, and do not extend to the axial center, or the cone region, of the drill bit . In this way, the tapered roller cutters act to form the outer portion of the downhole profile. The arrangement of the rolling cutters with the fixed secondary cutters can be, also or optionally, in a saddle type display set, similar to that described in association with figures 10 and 11 above.
[0095] [0095] Figure 19 illustrates a schematic representation of the overlapping / overlapping of fixed cutting elements 801 of fixed cutter blade 7 61 and of cutting elements 803 of the cutter with bearing 732, and how they combine to define a profile downhole cutting profile 800, the downhole cutting profile including the downhole cutting profile 807 of the fixed cutter and the downhole profile 805 of the rolling cutter. The downhole cut profile extends from the approximate axial center 715 to a radially more external perimeter with respect to the central geometric axis. Circled region 809 is the location where the downhole cut cover from the tapered roller cut elements 803 stops, but the downhole cut profile continues. In one embodiment, the cutting elements 801 of the secondary fixed cutter blade form the cutting profile 807 at the axial center 715, up to the point or shoulder region, while the tapered roller cutting elements 803 extend from the region of external drill bit caliber 711 inwards towards the shoulder region, without overlapping the cutting elements of the fixed cutter, and defining the second cutting profile 805, to complete the general well bottom cutting profile 800 that extends from the axial center 715 outward through a "cone region", a "tip region" and a "shoulder region" (see figure 5) to a radially outermost perimeter or gauge surface with respect to geometric axis 715. According to other aspects of this modality, at least part of the tapered roller cutting elements and the fixed blade cutter cutting elements overlap in the point or shoulder region in the drill profile.
[0096] [0096] Other and additional modalities using one or more aspects of the inventions described above can be envisaged without departing from the spirit of the applicant's invention. For example, combinations of bearing assembly arrangements and combinations of primary and secondary fixed blade cutters extending to different regions of the drill face can be constructed with beneficial and improved drilling and performance characteristics. In addition, various methods and modalities of the system's manufacturing and assembly methods, as well as location specifications, can be included in combination with each other to produce variations of the exposed methods and modalities. A discussion of singular elements can include plural elements and vice versa.
[0097] [0097] The order of stages may occur in a variety of sequences, unless specifically limited otherwise. The various steps described here can be combined with other steps, interspersed with the declared steps and / or divided into multiple steps. Similarly, the elements have been functionally described and can be realized as separate components or can be combined into components having multiple functions.
[0098] [0098] The inventions have been described in the context of preferred and other modalities and not all modalities of the invention have been described. Obvious modifications and changes in the described modalities are available to those skilled in the art. The exposed and unexposed modalities are not intended to limit or restrict the scope or applicability of the invention designed by the Claimants, but instead, in accordance with patent laws, the Claimants intend to fully protect all such modifications and improvements that come within the scope or range of equivalents of the following claims.

权利要求:
Claims (22)
[0001]
Drill bit for drilling a well in a field formation, the drill characterized by the fact that it comprises: a drill body configured in its upper extension for connection to a drill string, the drill body having a central geometric axis and a drill face comprising a cone region, a point region, a shoulder region and a region of radially more external gauge; at least one fixed blade extending downwardly from the drill body in the axial direction, to at least one fixed blade having a leading edge and a trailing edge; a plurality of fixed blade cutting elements arranged on at least one fixed blade; at least one cutter with bearing mounted for rotation in the drill body; and a plurality of rolling cutter cutting elements arranged on at least one cutter with bearing; where the at least one fixed blade is in angular alignment with at least one cutter with bearing between the outermost caliber region and the geometric axis of the center line.
[0002]
Drill bit according to claim 1, characterized in that the at least one fixed blade has a convex cut face or leading edge.
[0003]
Drill bit according to claim 1, characterized in that the at least one fixed blade extends radially along the bit face from the gauge region to the tip region.
[0004]
Drill bit according to claim 1, characterized in that the at least one fixed blade extends radially along the drill face from the caliber region to the shoulder region.
[0005]
Drill bit according to claim 1, characterized in that the at least one fixed blade extends radially along the drill face from the caliber region to the cone region.
[0006]
Drill bit according to claim 1, characterized by the fact that at least one fixed blade extends radially outwards along the drill face from near the central geometric axis towards the tip region, intermediate between the region cone and the shoulder region.
[0007]
Drill bit according to claim 6, characterized in that the at least one fixed blade extends radially along the face and the terminal end of the blade is arranged in the tip region.
[0008]
Drill bit according to claim 1, characterized in that the at least one fixed blade extends radially outwardly along the drill face from close to the central geometric axis towards the gauge region, and has an end end of the blade arranged in the shoulder region.
[0009]
Drill bit according to claim 1, characterized in that the at least one fixed blade extends radially outwardly along the bit face from near the bit's central geometric axis to the tip region, and in which at least one of the roller cutters extends inwardly towards the fixed blade in an aligned manner.
[0010]
Drill bit according to claim 1, characterized in that the drill bit is a drill bit of the hybrid pilot shank type.
[0011]
Method of drilling a well hole in an underground formation, the method characterized by the fact that it comprises: drilling a well borehole in an underground formation using the ground drilling drill bit as defined in claim 1.
[0012]
Drill bit for drilling a well hole in terrain formations, the drill bit characterized by the fact that it comprises: a drill body configured in its upper extension for connection to a drill string, the drill body having a central geometric axis and a drill face including a cone region, a point region, a shoulder region and a region of radially more external gauge; at least one fixed blade extending downwardly from the drill body in the axial direction, the at least one primary fixed blade cutter having a leading edge and trailing edge and extending radially along the drill face from from the shoulder region to the caliber region; a plurality of fixed blade cutting elements arranged on the leading edge of at least one primary fixed blade; at least one secondary fixed blade cutter extending downwardly from the drill body in the axial direction and having a leading and trailing edge, the secondary fixed blade cutter extending radially outwardly along the drill face a starting from near the geometric axis of the drill through the cone region; at least one roller cutter mounted on a drill arm for rotation in the drill body; and a plurality of rolling cutter cutting elements arranged outside at least one rolling cutter; wherein at least one secondary fixed blade cutter is in angular alignment with at least one bearing cutter between the outermost caliber region and the centerline geometric axis.
[0013]
Drill bit according to claim 12, characterized by the fact that it still comprises a bearing shaft in the rolling cutter, the bearing shaft extending from the drill arm through the bearing cutter, in which the bearing shaft extends across the top face of the roller cutter.
[0014]
Drill bit according to claim 13, characterized in that at least one end of the bearing shaft is attached to the drill body.
[0015]
Drill bit according to claim 13, characterized in that at least one end of the bearing shaft is attached to the secondary fixed blade cutter.
[0016]
Drill bit according to claim 13, characterized in that at least one end of the bearing shaft is attached to a drill arm.
[0017]
Drill bit according to claim 13, characterized in that at least one end of the bearing shaft extends into a recess formed in a saddle support assembly.
[0018]
Drill bit according to claim 17, characterized in that the saddle support assembly is integral with a terminal end region of the at least one secondary fixed blade cutter.
[0019]
Drill bit according to claim 13, characterized in that one end of the bearing shaft extends through the roller cutter and is removably attached, and the proximal end of the bearing shaft is removably attached to the arm drill bit.
[0020]
Drill bit according to claim 13, characterized in that the bearing shaft is a spindle for the roller cutter.
[0021]
Drill bit according to claim 13, characterized in that the bearing shaft is tapered.
[0022]
Drill bit according to claim 12, characterized in that at least one of the primary fixed blade cutters has an arcuate cutting edge.

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同族专利:

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公开号 | 公开日

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EP2780532B1|2020-01-08|

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EP2780532A1|2014-09-24|

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WO2013074788A1|2013-05-23|

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CN104024557B|2016-08-17|

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EP3159475B1|2019-03-27|

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CN104024557A|2014-09-03|

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ZA201404343B|2021-05-26|

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SG11201402311VA|2014-06-27|

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EP3159475A1|2017-04-26|

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CA2855947A1|2013-05-23|

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CA2855947C|2016-12-20|

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US9353575B2|2016-05-31|

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US20130313021A1|2013-11-28|

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EP2780532A4|2016-01-27|

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BR112014011743A2|2017-05-09|

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MX2014005881A|2015-02-12|

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WO2013074788A9|2013-12-27|

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US20160230467A1|2016-08-11|

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US10190366B2|2019-01-29|

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US20160251902A1|2016-09-01|

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MX351357B|2017-10-11|

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法律状态:
2018-12-04| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|

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2019-11-26| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

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2020-07-07| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

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2020-08-25| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 15/11/2012, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

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申请号 | 申请日 | 专利标题

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US201161560083P| true| 2011-11-15|2011-11-15|

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US61/560,083|2011-11-15|

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PCT/US2012/065277|WO2013074788A1|2011-11-15|2012-11-15|Hybrid drill bits having increased drilling efficiency|

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